Metal Cutting Inserts-WNMG

Product name: Metal Cutting Inserts Series: WNMG Turning Inserts Chip-Breakers: AM/AR/BF/BM/BR/CM/DM  

Products Details

WNMG Turning Inserts 80° Insert double-sided inserts with negative (0°) relief angle, offering a strong edge for general applications and varying depths of cut dependent on chip breaker type across most materials. WNMG Turning Inserts can deal with multiple operations by combining different chip breakers and grades.it’s highly economical choice for your production, since they are made symmetrically, so that when the one cutting edge is worn they can rotate to another edge.
Application Type Ap (mm) Fn (mm/rev) Grade
CVD PVD
VK4215 VK4315 VK4225 VK4325 VK4235 VK4335 VK1025 VK1325 VK1525 VK1328 VR1010 VR1325
P Semi Finishing WNMG080404- AM 0.60-4.30 0.10- 0.30 O O O
WNMG080408- AM 1.20-4.30 0.20- 0.60 O O O
WNMG080412- AM 1.80-4.30 0.30- 0.90 O O O
WNMG080416- AM 2.40-4.30 0.40- 1.20 O O O
• : Recommended Grade O: Optional Grade  

Application

Type

Ap

(mm)

Fn

(mm/rev)

Grade

CVD

PVD

VK4215

VK4315

VK4225

VK4325

VK4235

VK4335

VK1025

VK1325

VK1525

VK1328

VR1010

VR1325

P

Rough Machining

WNMG060408-

AR

0.80-4.00

0.15-

0.50

O

WNMG060412-

AR

0.80-4.00

0.15-

0.50

O

WNMG080408-

AR

0.80-4.50

0.15-

0.55

O

WNMG080412-

AR

0.80-4.50

0.15-

0.55

O

• : Recommended Grade O: Optional Grade

Application

Type

Ap

(mm)

Fn

(mm/rev)

Grade

CVD

PVD

VK4215

VK4315

VK4225

VK4325

VK1025

VK1325

VK1525

VK1328

VR1010

VR1325

VR1525

VR1330

M

Finishing

WNMG060404-

BF

0.25-2.40

0.05-

0.15

O

O

WNMG060408-

BF

0.50-2.40

0.10-

0.30

O

O

WNMG080404-

BF

0.25-3.20

0.05-

0.15

O

O

WNMG080408-

BF

0.50-3.20

0.10-

0.30

O

O

WNMG080412-

BF

0.75-3.20

0.15-

0.45

O

O

WNMG080416-

BF

1.05-3.20

0.20-

0.60

O

O

• : Recommended Grade O: Optional Grade

Application

Type

Ap

(mm)

Fn

(mm/rev)

Grade

CVD

PVD

VK4215

VK4315

VK4225

VK4325

VK1025

VK1325

VK1525

VK1328

VR1010

VR1325

VR1525

VR1330

M

Semi Finishing

WNMG060404-

BM

0.30-2.10

0.10-

0.30

O

O

O

O

WNMG060408-

BM

0.65-2.10

0.15-

0.45

O

O

O

O

WNMG080404-

BM

0.30-2.90

0.10-

0.30

O

O

O

O

WNMG080408-

BM

0.65-2.90

0.15-

0.45

O

O

O

O

WNMG080412-

BM

0.95-2.90

0.20-

0.60

 

O

O

O

O

WNMG080416-

BM

1.25-2.90

0.25-

0.75

 

O

O

O

O

• : Recommended Grade O: Optional Grade

Application

Type

Ap

(mm)

Fn

(mm/rev)

Grade

CVD

PVD

VK4215

VK4315

VK4225

VK4325

VK1025

VK1325

VK1525

VK1328

VR1010

VR1325

VR1525

VR1330

M

Rough Machining

WNMG060404-

BR

0.30-2.10

0.10-

0.30

O

O

O

O

WNMG060408-

BR

0.65-2.10

0.15-

0.45

O

O

O

O

WNMG080404-

BR

0.30-2.90

0.10-

0.30

O

O

O

O

WNMG080408-

BR

0.65-2.90

0.15-

0.45

O

O

O

O

WNMG080412-

BR

0.95-2.90

0.20-

0.60

 

O

O

O

O

WNMG080416-

BR

1.25-2.90

0.25-

0.75

 

O

O

O

O

• : Recommended Grade O: Optional Grade

Application

Type

Ap

(mm)

Fn

(mm/rev)

Grade

CVD

VK3020

VK3040

VK3315

VK3415

K

Semi Finishing

WNMG080404-CM

0.08-0.25

0.40-2.90

WNMG080408-CM

0.15-0.45

0.80-2.90

WNMG080412-CM

0.25-0.66

1.20-2.90

• : Recommended Grade O: Optional Grade

Application

Type

Ap

(mm)

Fn

(mm/rev)

Grade

CVD

PVD

VK4215

VK4315

VK4225

VK4325

VK1025

VK1325

VK1525

VK1328

VR1010

VR1520

VR1525

VR1028

VR1330

S

Semi Finishing

WNMG060404-

BR

0.30-2.10

0.10-

0.30

O

O

O

O

O

WNMG060408-

BR

0.65-2.10

0.15-

0.45

O

O

O

O

O

WNMG080404-

BR

0.30-2.90

0.10-

0.30

O

O

O

O

O

WNMG080408-

BR

0.65-2.90

0.15-

0.45

O

O

O

O

O

• : Recommended Grade O: Optional GradeThese WNMG Turning Inserts can deal with multiple operations by combining different chip breakers and grades. Recommended for rough, semi-finishing and finishing of machining most steels, stainless steels, cast irons and super alloys under stable conditions.

Length

Size(mm)

IC

S

d

r

6

9.525

4.76

3.81

0.4-0.8

8

12.7

4.76

5.16

0.4-1.6

WNMG       M Finishing

img21. Flank Wear? Higher cutting resistance,Notch wear on flank, Poor roughness of surface, or deterioration of accuracy. Soft grades,Excessive cutting speed,Small flank angle,Low feed. Select a higher,wear-resistant grade,Reduce cutting speed,Increase flank angle,Increase feed. 2. Crater Wear? Uncontrolled chip,Poor surface quality,when finishing High speed processing carbon steel. Soft grades,Excessive cutting speed, Excessive feed,The strength of chip breaker Insufficient. Change to a higher wear-resistant grade,Reduce cutting speed,Reduce feed, Select a higher strength chip breaker. 3. Chipping? Sudden fracture of cutting edge(rake face and flank),Instability insert life. Toughness insufficient,Excessive feed rate,Strength of cutting edge insufficient,Instability of the tool. Select a tougher grade, Decrease feed rate, Increase honing of cutting edge(chamfering to rounding),Increase the stability and setting angle. 4. Insert Fracture? Cutting resistance increased Poor surface roughness. Toughness insufficient, Excessive feed rate, Strength of cutting edge insufficient,Instability of the tool. Select a tougher grade, Decrease feed rate,Increase honing of cutting edge(chamfering to rounding),Increase the stability and setting angle. 5. Plastic Deformation? Variation of dimension Nose wear,cutting edge drape or passivating.when processing alloy steel Poor surface roughness. Soft grade,Excessive cutting speed,Excessive cutting depth and feed rate,Overheat on cutting edge. Select a higher red hardness cutting material,Decrease cutting speed,Decrease cutting depth and feed rate,Select a higher thermal conductivity cutting material(CVD+sufficient coolant). 6. Build-Up-Edge? Workpiece dissolve with Cutting edge Poor surface roughness when finishing,Cutting resistance increased,Cutting soft materials. Cutting speed too low, Cutting edge obtuse,Unsuitable tool material. Increase cutting speed, Increase rake angle,Select small sticking force.

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